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Good Stamping Dies

El molde es conocido como la "madre de la industria" y desempeña un papel de liderazgo en el desarrollo de toda la economía nacional, por lo que es muy importante prestar atención al desarrollo de la industria del molde en la actualidad. Para una empresa, la competencia entre empresas es la batalla de la “tecnología”, especialmente ahora que las punzonadoras ocupan una proporción considerable de la producción industrial, por lo que estampado dies technology is also critical in the entire enterprise.

Punching dies directly affect the quality of products and the efficiency of production. It is recommended that all manufacturers pay attention to the new technology of stamping dies. The dies are the weapons for you to gain the trust of customers and make good products. Good Stamping Dies

Para los troqueles de estampación, hacer un buen troquel depende principalmente de los siguientes puntos:

1. El material del molde.
2. Tecnología de moldes
3. Sistema asistido por computadora
4. New processing equipment Good Stamping Dies
5. La idea de diseño y diseño de moldes. Este es el punto mas importante. Las siguientes son algunas ideas para el diseño de matrices de estampado:

Mejor Estampado Diseño de troqueles

Each product has several design schemes, even if a certain design scheme is suitable for this product, the designer needs rich practical experience. A good design plan involves all aspects, and all factors are considered, such as the characteristics of materials (various materials, the mold design plan will change), the structural complexity of the product, the pressure of the press Process parameters, mold steel screening, mold firmness, etc. Good Stamping Dies

Simulación e imaginación espacial

Mold designers have stronger spatial imagination ability (spatial logic ability) than ordinary people, that is to say, when a product is held in their hand, they can come up with various design schemes, the relationship of splicing, and various processes. Writing, etc., he wants to find an optimal design. Good Stamping Dies

First of all, he should design a variety of designs for comparison and screening. Then, he determines a more reasonable design scheme, and then uses the simulation method to simulate the optimal design scheme in his own brain; simulate the possible deficiencies in the molding process (in the computer can also be simulated),

list possible problems, and correct them in the redesign. This can reduce unnecessary material waste, shorten the time of stamping die manufacturing, and improve production efficiency. Vice versa, if the designer does not take many factors into consideration in the design, the products produced by the trial mold will have many defects. Maybe after dozens of rectifications, the mold will eventually be scrapped. This is an unsuccessful design that ends up wasting a lot of time and resources. Good Stamping Dies

Conciencia innovadora

As a designer, he has a constant sense of innovation and boldly proposes various designs of his own. Don’t be bound by the past ideas, some design ideas of the ancestors can be left, and some design ideas that are not suitable can be changed. Technology is constantly developing and evolving, new technologies are constantly evolving through practice, and need to be constantly explored in production practice. The die theory of stamping dies experts is not imaginary but also gets experience from practice, brainstorming, discussions, and research together in design innovation. Good Stamping Dies

En general, el diseño del troquel de estampado es el más crítico. Aquí hay algunas cosas que te ayudarán:

De acuerdo a Tél Sestructura de Sapisonamiento Des decir:

It can be divided into three categories: single engineering model, compound mode, and continuous mode. The first two types require more manpower and create limited economic benefits. Continuous die can be mass-produced with high efficiency. Similarly, when designing a set of high-speed precision continuous punching die, it is necessary to pay attention to the spacing between the modules, the machining accuracy of parts, the assembly accuracy, the matching accuracy, and the interference problems, so as to achieve the purpose of automatic mass production of the continuous die. Good Stamping Dies

Concepto de diseño unificado:

The overall structure of the stamping die can be divided into two parts: the common part and the part that varies according to the product. Common parts can be standardized or standardized, and parts that vary by product are difficult to standardize. Good Stamping Dies

Modelo Coposición ADakota del Norte Sespecificaciones:

According to the type and structure of the stamping die, there are two types of structure: the straight configuration type and the reverse configuration type. The former is the most commonly used configuration, and the latter is mainly used for stretch-forming dies or to match special dies. Good Stamping Dies

Diseño de plantilla de punzones:

The main templates of continuous molds include punch fixing plate, pressing plate, master template, etc. The structure design is based on the accuracy of stamping products, production quantity, processing equipment and processing methods of the mold, and maintenance methods of the mold. There are three forms: Monolithic, yoke, insert. Good Stamping Dies

Diseño unificado de troqueles de punzón:

Unidad de alineación de matrices

The mold alignment unit is also called the mold blade abutting guide device. In order to maintain the alignment of the upper mold and the lower mold and shorten the preparation time, according to the requirements of product accuracy and production quantity, the mold alignment units mainly include the following five types: Good Stamping Dies

Sin tipo de guía; Tipo de guía externa; Tipo combinado de guía externa y guía interna; Tipo combinado de guía externa y guía interna; Tipo de guía interna.

Unidad de introducción y manguito guía

There are two types of guide and accessories for stamping dies guide type and guide sleeve unit: outer guide type (die seat type or main guide), inner guide type (or auxiliary guide). In addition to the requirements of precision molds, the use of external guides and internal guides is highly demanded. Good Stamping Dies

Unidad de resorte y perno de presión

Es mejor considerar los siguientes puntos al seleccionar una unidad de resorte de compresión:

Ensure the free length of the spring and the necessary amount of compression; Good Stamping Dies

Si es necesario ajustar la compresión inicial del resorte (precompresión) o la carga;

Ease of mold assembly or maintenance; Good Stamping Dies

Relación con la longitud del punzón o perno de presión;

Seguridad (evita que el resorte salga volando cuando se rompe).

Diseño de los principales componentes de troqueles de estampado:

Piezas estándar y especificaciones

El método de selección de las especificaciones estándar de los troqueles de estampado es el siguiente: cuando las especificaciones utilizadas no están limitadas, es mejor utilizar el nivel más alto; en principio, se utiliza el número estándar; cuando las partes estándar del troquel no tienen este tamaño, se utiliza la más cercana para el procesamiento.

los Ddiseño de Tél PAGSabrir

El punzón se puede dividir aproximadamente en tres partes según su función: la punta del filo del material de procesamiento (el filo, cuya forma es irregular, cuadrada, redonda, etc.); la parte de contacto con la placa de fijación del punzón (parte fija o vástago, su forma transversal es irregular, cuadrada, redonda, etc.); la parte de conexión (parte central) de la hoja y el vástago.

Diseño de PAGSabrir Ffijación PAGStarde

El grosor de la placa de fijación del punzón está relacionado con el tamaño del troquel y la carga. Generalmente, es 30~40% de la longitud del punzón, y la longitud de la guía del punzón debe ser mayor que 1,5 veces el diámetro del punzón.

Diseño de PAGSabrir Sidea PAGSpresión

Durante el estampado, el mejor estado ideal es que el punzón soporte la misma carga en los lados izquierdo y derecho (es decir, la presión lateral es cero). De lo contrario, cuando el punzón se somete a presión lateral, el troquel superior y el troquel inferior se desplazarán en la dirección lateral, lo que hará que el espacio del troquel sea más grande o más pequeño (espacio desigual), lo que provocará que no se obtengan productos de estampado con buena precisión. .

Prensa PAGStarde Ddiseño

La función de la platina es despegar el material adherido al punzón y guiar el punzón pequeño. Dependiendo de la función, el diseño de la platina será muy diferente. El grosor y los criterios de selección de la placa de presión se dividen en los siguientes dos tipos según el diseño del producto: placa de presión móvil y placa de presión fija.

atrás PAGSpresión PAGStarde Ddiseño

Al estampar, las partes principales de acción (punzón, placa ciega, matriz maestra) soportarán la presión de la superficie. Cuando la presión de punzonado es mayor que la presión superficial, se debe usar una placa de contrapresión.

“Good stamping dies” typically refer to dies used in metal stamping processes to create precise shapes and forms in metal sheets. Here are some characteristics of good stamping dies:

Accuracy: Good stamping dies produce parts with high precision and accuracy, ensuring that the dimensions and tolerances of the stamped parts meet the required specifications.

Durability: Stamping dies should be made from high-quality materials such as tool steel or carbide to withstand the high pressures and forces involved in the stamping process. They should be heat-treated and hardened to resist wear and deformation over time.

Efficiency: Efficient stamping dies are designed to minimize material waste and production time. They should allow for high-speed stamping operations without compromising quality.

Versatility: A good stamping die should be versatile enough to produce a variety of parts with different shapes and sizes. This requires careful design and engineering to ensure that the die can accommodate various forming operations.

Ease of maintenance: Maintenance is crucial to ensure the long-term performance of stamping dies. Good dies are designed for easy maintenance, with features such as accessible components for cleaning, sharpening, or replacement.

Consistency: Consistency in stamped parts is essential for quality control and assembly. Good stamping dies produce parts with consistent dimensions, surface finish, and material properties batch after batch.

Cost-effectiveness: While initial investment in high-quality stamping dies may be higher, they should offer long-term cost savings through reduced downtime, scrap rates, and overall production costs.

Safety: Safety features should be incorporated into the design of stamping dies to protect operators and prevent accidents during the stamping process.

Adaptability: In modern manufacturing environments, stamping dies need to be adaptable to changes in production requirements, such as design modifications or shifts in production volumes.

Compatibility: Stamping dies should be compatible with the stamping press and other equipment used in the manufacturing process. Compatibility ensures smooth operation and optimal performance.

Overall, good stamping dies play a critical role in metal stamping operations, contributing to the efficiency, quality, and reliability of the manufacturing process.

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