예상 읽기 시간: 8 분

Good Stamping Dies

금형은 "산업의 어머니"로 알려져 있으며 전체 국가 경제의 발전에 주도적 인 역할을하므로 오늘날 금형 산업의 발전에주의를 기울이는 것이 매우 중요합니다. 기업의 경우 기업 간의 경쟁은 "기술"의 싸움입니다. 특히 펀칭 기계가 산업 생산의 상당 부분을 차지하는 지금, 그래서 스탬핑 dies technology is also critical in the entire enterprise.

Punching dies directly affect the quality of products and the efficiency of production. It is recommended that all manufacturers pay attention to the new technology of stamping dies. The dies are the weapons for you to gain the trust of customers and make good products. Good Stamping Dies

스탬핑 다이의 경우 좋은 다이를 만드는 것은 주로 다음 사항에 따라 달라집니다.

1. 금형의 재료
2. 금형 기술
3. 컴퓨터 지원 시스템
4. New processing equipment Good Stamping Dies
5. 금형 설계 및 설계의 아이디어. 이것이 가장 중요한 포인트입니다. 다음은 스탬핑 다이 설계에 대한 몇 가지 아이디어입니다.

최상의 스탬핑 다이스 디자인

Each product has several design schemes, even if a certain design scheme is suitable for this product, the designer needs rich practical experience. A good design plan involves all aspects, and all factors are considered, such as the characteristics of materials (various materials, the mold design plan will change), the structural complexity of the product, the pressure of the press Process parameters, mold steel screening, mold firmness, etc. Good Stamping Dies

우주 시뮬레이션과 상상

Mold designers have stronger spatial imagination ability (spatial logic ability) than ordinary people, that is to say, when a product is held in their hand, they can come up with various design schemes, the relationship of splicing, and various processes. Writing, etc., he wants to find an optimal design. Good Stamping Dies

First of all, he should design a variety of designs for comparison and screening. Then, he determines a more reasonable design scheme, and then uses the simulation method to simulate the optimal design scheme in his own brain; simulate the possible deficiencies in the molding process (in the computer can also be simulated),

list possible problems, and correct them in the redesign. This can reduce unnecessary material waste, shorten the time of stamping die manufacturing, and improve production efficiency. Vice versa, if the designer does not take many factors into consideration in the design, the products produced by the trial mold will have many defects. Maybe after dozens of rectifications, the mold will eventually be scrapped. This is an unsuccessful design that ends up wasting a lot of time and resources. Good Stamping Dies

혁신적인 의식

As a designer, he has a constant sense of innovation and boldly proposes various designs of his own. Don’t be bound by the past ideas, some design ideas of the ancestors can be left, and some design ideas that are not suitable can be changed. Technology is constantly developing and evolving, new technologies are constantly evolving through practice, and need to be constantly explored in production practice. The die theory of stamping dies experts is not imaginary but also gets experience from practice, brainstorming, discussions, and research together in design innovation. Good Stamping Dies

일반적으로 스탬핑 다이의 설계가 가장 중요합니다. 다음은 도움이 될 몇 가지 사항입니다.

에 따르면 티그 에스구조 에스탬핑 디즉:

It can be divided into three categories: single engineering model, compound mode, and continuous mode. The first two types require more manpower and create limited economic benefits. Continuous die can be mass-produced with high efficiency. Similarly, when designing a set of high-speed precision continuous punching die, it is necessary to pay attention to the spacing between the modules, the machining accuracy of parts, the assembly accuracy, the matching accuracy, and the interference problems, so as to achieve the purpose of automatic mass production of the continuous die. Good Stamping Dies

통일된 디자인 개념:

The overall structure of the stamping die can be divided into two parts: the common part and the part that varies according to the product. Common parts can be standardized or standardized, and parts that vary by product are difficult to standardize. Good Stamping Dies

주형 씨반대 NSnd 에스사양:

According to the type and structure of the stamping die, there are two types of structure: the straight configuration type and the reverse configuration type. The former is the most commonly used configuration, and the latter is mainly used for stretch-forming dies or to match special dies. Good Stamping Dies

펀치 다이스의 템플릿 디자인:

The main templates of continuous molds include punch fixing plate, pressing plate, master template, etc. The structure design is based on the accuracy of stamping products, production quantity, processing equipment and processing methods of the mold, and maintenance methods of the mold. There are three forms: Monolithic, yoke, insert. Good Stamping Dies

펀치 다이의 통일된 디자인:

다이 얼라인먼트 유닛

The mold alignment unit is also called the mold blade abutting guide device. In order to maintain the alignment of the upper mold and the lower mold and shorten the preparation time, according to the requirements of product accuracy and production quantity, the mold alignment units mainly include the following five types: Good Stamping Dies

가이드 유형 없음; 외부 가이드 유형; 외부 가이드와 내부 가이드 결합형; 외부 가이드와 내부 가이드 결합형; 내부 가이드 유형.

소개 및 가이드 슬리브 유닛

There are two types of guide and accessories for stamping dies guide type and guide sleeve unit: outer guide type (die seat type or main guide), inner guide type (or auxiliary guide). In addition to the requirements of precision molds, the use of external guides and internal guides is highly demanded. Good Stamping Dies

누르는 놀이쇠와 봄 단위

압축 스프링 장치를 선택할 때 다음 사항을 고려하는 것이 가장 좋습니다.

Ensure the free length of the spring and the necessary amount of compression; Good Stamping Dies

초기 스프링 압축(사전 압축) 또는 하중을 조정해야 하는지 여부

Ease of mold assembly or maintenance; Good Stamping Dies

펀치 또는 프레스 볼트의 길이와의 관계;

안전(스프링이 부러졌을 때 튀어나오는 것을 방지).

주요 스탬핑 다이 구성 요소의 설계:

표준 부품 및 사양

스탬핑 다이의 표준 사양 선택 방법은 다음과 같습니다. 사용 사양에 제한이 없는 경우 최고 수준을 사용하는 것이 가장 좋습니다. 원칙적으로 표준 번호가 사용됩니다. 다이의 표준 부품에 이 크기가 없으면 가장 가까운 부품이 처리에 사용됩니다.

NS 디의 기호 티그 NS운치

펀치는 기능에 따라 크게 세 부분으로 나눌 수 있습니다. 펀치 고정판과의 접촉 부분(고정 부분 또는 생크, 단면 형상이 불규칙, 정사각형, 원형 등); 블레이드와 생크의 연결 부분(중간 부분).

의 디자인 NS운치 NS익싱 NS늦은

펀치 고정판의 두께는 다이의 크기와 하중과 관련이 있습니다. 일반적으로 펀치 길이의 30~40%이며, 펀치 가이드의 길이는 펀치 직경의 1.5배 이상이어야 한다.

의 디자인 NS운치 에스이데 NS안심

스탬핑하는 동안 펀치가 왼쪽과 오른쪽에 동일한 하중을 견디는 것이 가장 이상적인 상태입니다(즉, 측면 압력이 0임). 그렇지 않으면 펀치에 측면 압력이 가해지면 상부 금형과 하부 금형이 측면 방향으로 변위되어 금형 간격이 커지거나 작아져 (균일하지 않은 간격) 결과적으로 우수한 정밀도로 스탬핑 제품을 얻을 수 없습니다. .

누르다 NS늦은 디기호

플래튼의 기능은 펀치에 부착된 재료를 벗겨내고 작은 펀치를 안내하는 것입니다. 기능에 따라 플래튼의 디자인이 많이 달라집니다. 누름판의 두께와 선택 기준은 제품 설계에 따라 이동식 누름판과 고정 누름판의 두 가지 유형으로 나뉩니다.

뒤 NS안심 NS늦은 디기호

스탬핑할 때 주요 작동 부품(펀치, 블랭킹 플레이트, 마스터 다이)은 표면 압력을 받습니다. 펀칭 압력이 표면 압력보다 높을 때는 배압판을 사용해야 합니다.

“Good stamping dies” typically refer to dies used in metal stamping processes to create precise shapes and forms in metal sheets. Here are some characteristics of good stamping dies:

Accuracy: Good stamping dies produce parts with high precision and accuracy, ensuring that the dimensions and tolerances of the stamped parts meet the required specifications.

Durability: Stamping dies should be made from high-quality materials such as tool steel or carbide to withstand the high pressures and forces involved in the stamping process. They should be heat-treated and hardened to resist wear and deformation over time.

Efficiency: Efficient stamping dies are designed to minimize material waste and production time. They should allow for high-speed stamping operations without compromising quality.

Versatility: A good stamping die should be versatile enough to produce a variety of parts with different shapes and sizes. This requires careful design and engineering to ensure that the die can accommodate various forming operations.

Ease of maintenance: Maintenance is crucial to ensure the long-term performance of stamping dies. Good dies are designed for easy maintenance, with features such as accessible components for cleaning, sharpening, or replacement.

Consistency: Consistency in stamped parts is essential for quality control and assembly. Good stamping dies produce parts with consistent dimensions, surface finish, and material properties batch after batch.

Cost-effectiveness: While initial investment in high-quality stamping dies may be higher, they should offer long-term cost savings through reduced downtime, scrap rates, and overall production costs.

Safety: Safety features should be incorporated into the design of stamping dies to protect operators and prevent accidents during the stamping process.

Adaptability: In modern manufacturing environments, stamping dies need to be adaptable to changes in production requirements, such as design modifications or shifts in production volumes.

Compatibility: Stamping dies should be compatible with the stamping press and other equipment used in the manufacturing process. Compatibility ensures smooth operation and optimal performance.

Overall, good stamping dies play a critical role in metal stamping operations, contributing to the efficiency, quality, and reliability of the manufacturing process.

펀칭 머신 판매